Unfortunately I can't give any help on where to find a belt, but I just wanted to say how awesome the idea of the Mal Reynold's Cosplay was. Browncoat for life!
That is awesome, there are some websites that sell treated leather for arts and crafts (it is pretty cheap) and with a few hours and some patience you can have a holster, if you don't mind buying premade belts.
I'm thinking of cosplaying Kaylee sometime this year, so tell me how it all turns out.
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